Product Description

Automatic outer ear-loop mask making machine

A. Machine information

1). Machine parameters:
Model: DS-66
Dimension: 6000(L)*3800(W)*1900(H)mm
Voltage: 220V, 50Hz
Frequency: 20KHZ
Output power: 12KW
Mask type: 2/3/4 layers nonwoven flat face mask
Mask size: 95*175mm
Capacity: 90-120 pcs/min, can be 24-hour continuous operation

2). Features:
I: Auto Material Feeding System
1. Aluminum alloy frame, steady and beautiful in outlooks which will ensure the size of the finished products accurately.
2. Stainless steel fixture, can adjust the size of the material freely.
3. Tensioner wheels which can keep the finished masks blank to be flat and smoothly.
4. Independent nose-clip feeding system, convenient for adjustment and maintenance.
5. Compact and smart design, small in size, which will be space saving;
6. Mitsubishi PLC control, with high stability and lower error rate
7. Adopt high grade Aluminum alloy structure, carefully produced by CNC machining center, beautiful in appearance and rust-proof
8. ZheJiang  ultrasonic system, high-quality photoelectric detection, stable performance, lower error rate
9. Adopt alloy mould, durable and wear proof, ear-loop weld strength is better and adjustable
II: Folding and Forming System
1. Insert chips folding device, easy and convenient for adjustment.
2. Large diameter welding roller, effectively reduce the deformation of the finished products.

III. Mask blank transport
1. Imported ultrasonic transducer, frequency is 20 KHz as the international standards; the output power will be more strong and steady. Two sets of ultrasonic system, which will ensure the welding effect of the finished masks.
2. PLC controller, reduce the use difficulty of operation.
3. The complete machine control device is connected with position sensor. 

Control panel: Mitsubishi PLC program control, both Chinese and English Displaying ; the control procedure of this machine was developed by ourselves and after repeated testing which will ensure the high precision and high stability working.
Era-loop weld: adopt high quality press device, avoid deviate, adopt alloy welding head, durable, and excellent welding effect.

Material quality: adopt imported high-quality steel and aluminum concentrate , precision processing by CNC, look beautiful, and more durable.

Mask blank feeding: precision limiting according to the exact size of the mask blank which will ensure the mask blanks won’t occur line deflection during the processing and ensure the beautiful appearance of the finished products.

IV. Finished Product:

B. Wastage Component normal usage life and warranty:
1. Oscillation: Life time 2-5 years,warranty 12 months
2. Horn: Life time 2-3 years,warranty 3 months
3. Transducer: Life time 2-5 years, warranty 6 months
3. Cutting Knife: Life time 1~2 years, warranty 3 months
remark:1 year warranty of machinery for normal usage except for non-force majeure

C. Configure:
1. Feeding Rack : 1 Set   ( Max 4 rolls of raw material)
2. Mask blank production part: 1 Set 
3. Blank transport part: 1 Set
4. Ear-loop welding part: 2 Sets 
5. Finished mask conveyor: 2 Sets

D. Main Parts

Name	Brand	Origin
Servo Motor	Delta	ZheJiang
Frequency Converter	Delixi	China
Cylinder	SMC	Japan
PLC	Mitsubishi	Japan
Touch Screen	HangZhoue	China
Ultrasonic Generator	Factory own brand	China
Ultrasonic Converter	NTK	Janpan

Ultrasonic Horn (Material: Titanium)

Factory own brand

China

E. Spare Parts:
1. Relay: RM4S-U DC 24V  5pcs
       RM2S-U DC 24V  5pcs
2. Fuse 20pcs
3. Fan: SJ92571HA2 AC 220V 2pcs
4. Ultrasonic component:
  PCB0501B  2pcs
  PCB0501A2  2pcs
  PCB0501F 2pcs
  Transducer 1pcs
  Horn 1pcs
5. Proximity Detector: QL-08N  4pcs
6. Blank cutting knife: 2
7. Ear-loop cuter: 4
8. Ear-loop welding head: 4

 

Types of V-Belt Drives

When evaluating drive technologies, you might want to consider a V-Belt. Not only can it improve the performance of an older drive, but it can save you time and money in the long run. Industry standard V-belts are prone to failing because of excessive wear, heat cracks, and stretching. Inefficient and downtime resulting from frequent retensioning and replacement can cost your company both time and money.

Cross-

A cross-belt for a V-Belt is a belt that is used in a conveyor system. This belt consists of 2 parts: an elastomer core and a fabric cover. The elastomer core is typically made of high-shock-resistant polyurethane. Different manufacturers have different synthetic rubber stocks, which may be used to prevent premature failure and extend the operating temperature range of the belt. Ideally, a well-engineered V-belt is stiff in the width and flexible along the length of the belt. The fabric covers are generally made of 2 different types of rubber, including compression and cushion rubber.
The diameter of the driver and driven pulleys are important considerations for choosing the right cross-belt for a V-belt. This will determine the belt length. The length should be proportional to the diameter of the drive shaft. Smaller diameters are better for smaller belts, which can increase elongation, which decreases the life of the belt. Larger diameters, on the other hand, can increase slippage, fluctuating force, and power loss.
Choosing the right V-belt for your vehicle is important, especially if you’re replacing a worn-out one. In some cases, the old V-belt may become too loose or a loop with a rubber-coated edge. You should measure the length of the belt before you buy it. Using a flexible english measuring tape, you can determine which size is best for your vehicle.
A cross-belt can increase power transmission by minimizing slipping. It also provides shock-absorption and increases the load capacity of the V-belt. It is the best option for heavy-duty machines where torque and power are critical. In some applications, this belt may be more effective than an open belt. If you use it for short distances, a cross-belt can be a better choice.
When choosing a V-belt, make sure to check the power ratio. The power of a belt depends on the initial tension applied to it. Also, the friction between the 2 mating surfaces is a factor. A V-belt with a high power density is not suitable for close-center applications. You can choose a narrow V-belt if you need a narrow belt for your machine.

U-shaped

The V-belt is a versatile belt used in countless industrial applications. Advancements in engineering have led to many different types of V-belts. Whether it’s a U-shaped belt or a double-sided V-belt, proper installation and maintenance are crucial for trouble-free operation. Below are some common V-belt specifications. Read on to learn more! The U-shaped V-belt is 1 of the most common.
A V-belt is a flexible, pliable machine element used to transmit power between 2 or more rotating shafts. Its cross-section is trapezoidal, so that as the tension increases on 1 side, the belt wedges into the groove on the opposite side. The increased friction between the 2 components results in a high torque transmission and minimal power loss from slippage. U-shaped V-belts are ideal for a variety of applications, from lawn mowers to cars.
The U-shaped V-belt is made of 2 parts: an elastomer core and a textile cover. The core is made from a flexible material with high flexural strength and shock resistance. The cover is made of textile material that is treated to create a chemical bond with the belt’s core material. This makes it pliable and strong while preventing the cover from becoming worn out or damaged.
Unlike flat belts, U-shaped V-belts are designed to fit into a U-shaped sheave, which increases their lateral rigidity. They also maintain their stability under shock and vibration loads. Their simplicity makes installation and tensioning much easier. The constructional components of a standard V-belt are illustrated in Figure 9. Each component has a vital role in the belt’s performance. Similarly, different materials can influence the belt’s performance.
As with any belt, proper tension is crucial. Having a loose belt causes slippage and rapid wear, which robs you of energy and productivity. Likewise, too much tension can cause premature belt wear. Proper tension is defined as the lowest level at which the belt does not slip or squeal under peak load. This tension range can still operate a drive, so it’s important to find the correct tension for your particular application.

Cogged

There are many advantages of a Cogged V-Belt. Its extra-thick construction allows for bends around smaller pulleys. It also runs cooler and lasts longer than a traditional V-belt. In addition, it has a higher coefficient of friction than a wrapped V-belt. Cogged V-Belts can also resist heat, making them an excellent choice for high-temperature applications.
A cogged V-Belt is also less likely to suffer from heat buildup, which can shorten the life of a standard belt and increase downtime and replacement costs. A Cogged V-Belt is more expensive than a wrap-molded belt, but it will pay for itself in as little as 1 month. Most synchronous belt conversions pay for themselves in less than 2 years. A longer payback time is typical with a larger system.
Cogged V-Belts are used in many applications, including in-line conveyors, gantry cranes, and wind turbines. The belt itself is composed of various types of rubber and reinforcements. They undergo tensile and compressive stresses as each segment of the belt passes through the pulley. Therefore, a different type of material is needed for the bottom side of the belt. The ideal material for this area should have a high coefficient of friction and increased wear resistance.
The Cogged V-Belt has a trapezium-shaped cross-section. The fabric cover resists heat and abrasion and helps protect the internal components of the v-belt. The different types of materials used in the fabric cover are patented. In some cases, the fabric cover is made of Kevlar or aramid fiber. This allows for smaller pulley diameters and more flexibility.
A Cogged V-Belt is made of 2 pieces of material. One is thick and includes a pitch line while the other has a slack side. The top is thicker and wider, while the bottom side has a lower pitch line. The slack side has a less pitch and more tension. Using a Cogged V-Belt will increase your productivity and help you save money.

Wedge

The Wedge V-Belt is 1 of the most popular types of drive belts available. The patented, narrow-profile design allows for lighter, thinner belts with greater transmission capabilities. The HY-T V-Belt is constructed with Vytacord tension members for strength and dimensional stability, and includes a cushion made of engineered rubber compound. This belt is ideal for high-speed, high-resistance applications, such as compressors, stone mills, and centrifugal pumps.
HY-T CZPT(r) belts have a continuous V-section, and a wide angle of flexibility. They provide torsional rigidity in long-center drives and are resistant to oil. The CZPT(r) belt is available in lengths up to 140 inches. Its free ribs wedge into the sheave groove to reduce belt whipping. This belt is also designed to fit into new designs and applications, so it’s compatible with virtually any type of drive.
The Wedge V-Belt is a popular choice in industrial applications. Its narrow profile reduces drive weight and space, allowing for higher horsepower. In addition, it can carry a higher load than a standard V belt. Its low cost and high efficiency make it a popular choice for many industrial applications. In addition to industrial settings, it is a popular choice in automotive and construction applications. While it may seem like a complicated belt design, the Wedge V-Belt is ideal for industrial use.
Wedge V-Belts have the same contact angle as the traditional v-belt, but have a narrow upper width. Their narrower upper width decreases their weight, which equalizes the tension on the tensile cord. The wedge-shaped design improves grip and increases wedge effect. Its durability is excellent, and it also features a cog shape for greater gripping power.
Wedge V-Belts are an efficient way to transmit power between 2 drives. They can move significant loads and can achieve very high speeds. The wedged shape of the belt allows it to wedge into the groove when the load increases. Moreover, it minimizes power loss due to slippage. If you want to get the most out of a Wedge V-Belt, make sure it is made of a material that resists heat and moisture.