Product Description
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Product Description
Belt tensioner is the most widely used type of bearing used in the machinery industry for precision instruments, low-noise machinery, automobiles, motorcycles, general machinery, etc.
Model | 06c95713c |
Brand | According to customer requirements |
Car model | Audi A4 A6 |
Material | According to customer requirements |
Packaging | Carton or customized box |
Type of shipping | Express and sea freight, etc |
Operating bearing models: Mercedes-Benz, CZPT ta, Honda, BMW, Mitsubishi, Audi, Ford, Chevrolet, Volkswagen, Hyundai ……
There are more than these in stock, welcome to inquire! ! !
Detailed Photos
High-quality materials, high hardness, high temperature resistance, suitable for harsh environments and high-intensity work.
The sealing ring material is made of high-quality high-temperature resistant material, which is more wear-resistant, not easy to fall off, and the bearing life is longer.
The lubricating grease adopts the lubricating grease with anti-rust, high temperature resistance and excellent lubricating performance.
Small size, high power, high torsion, high speed, quick start, quick stop.
High quality:
Our goods have been pre-tested many times before leaving the factory, and only sell high-quality products.
Precise assembly: The surface of our bearing has been precisely ground many times to ensure the accuracy of assembly.
Easy installation: Our products are precision machined for easy installation and smoother bearing operation.
A. SOLUTION
Professional and specific optimum solution based on customers’ demand and condition.
B. PRODUCTION
Conform to ISO 9001 quality system, using advanced production equipment, sophisticated processing technology, strict quality management system, skilled workers and innovative technical team, keep improving in technology.
C. QUALITY CONTROL (Q/C)
In accordance with ISO standards, professional Q/C staff, precision testing instruments and internal inspection system, contributing to quality control implemented in every process from material receiving to products packaging to ensure bearings’ best quality.
D. PACKAGE
Standardized export & environment-protected packing material are used for bearings, the custom boxes, labels, barcodes etc. can also be customized.
E. LOGISTIC
Express, CZPT & air transportation are all available, normally CZPT transportation is more competitive for heavy weight.
F. WARRANTY
We warrant bearings to be free from defects in material & workmanship for a 12 months period from shipping date, this warranty is voided by non-recommended use, improper installation or physical damage.
G.Quick reply:
Our staff provides a 24 hour online service with a response less than 2 hours.
H.Short delivery time:
the factory stock up in large quantities to ensure that the order is delivered quickly; The company is close to the port of HangZhou and cooperates with a number of express companies to ensure fast delivery.
Customer Photos:
Certifications
Packaging & Shipping
Packing Details:
1. plastic tube+carton+pallet
2. plastic bag+carton+pallet
3. white blank box+carton+pallet
4. brand box+carton+pallet
5. customized box+ pallet
Delivery Details : 2-7 days after receive the payment
Company Profile
HangZhou Clunt Bearing Co., Ltd. Is a professional manufacturer of bearings for 9 years, the main products are deep groove ball bearings, tapered roller bearings, cylindrical roller bearings, self-aligning ball bearings, self-aligning roller bearings, joint bearings, hub units, bearing with seat, chain and sprocket, etc. The company has a group of professional technical team and service personnel, after more than 9 years of efforts, our products have been sold all over the world and with many countries to establish a long-term cooperative relationship with dealers, committed to create “integrity, quality based” international manufacturers, welcome friends from all over the world!
Contact information:
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After-sales Service: | Support |
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Warranty: | Support |
Type: | Tensioner Bearing |
Material: | Chrome Steel |
Tolerance: | P6 |
Certification: | ISO9001 |
Customization: |
Available
| Customized Request |
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What is the role of belt tensioner materials and coatings in performance and longevity?
Belt tensioner materials and coatings play a crucial role in the performance and longevity of belt tensioners. The choice of materials and coatings directly impacts the tensioner’s ability to withstand the forces and loads encountered in belt-driven systems, resist wear and corrosion, and maintain consistent performance over time. Here’s a detailed explanation of the role of belt tensioner materials and coatings in performance and longevity:
- Strength and Durability:
- Wear Resistance:
- Corrosion Resistance:
- Friction Reduction:
- Temperature Stability:
- Lubrication Enhancement:
- Noise and Vibration Damping:
The materials used in belt tensioners need to possess high strength and durability to withstand the mechanical stresses and loads imposed on them. Tensioner components are subjected to continuous movement and contact with the belt, which can lead to wear, fatigue, and potential failure. High-strength materials, such as hardened steels or alloys, are commonly used to ensure the tensioner’s structural integrity and longevity.
Belt tensioners are exposed to friction and wear as they come into contact with the belt during operation. Materials with excellent wear resistance properties, such as hardened surfaces or wear-resistant coatings, are employed to minimize the wear rate and extend the tensioner’s lifespan. These materials and coatings help maintain optimal contact between the tensioner and the belt, reducing the risk of belt slippage and premature failure.
In certain environments, belt tensioners may be exposed to corrosive substances, moisture, or contaminants, which can lead to corrosion and degradation of the tensioner components. Corrosion-resistant materials, such as stainless steel or corrosion-resistant alloys, are often utilized to protect the tensioner against corrosive elements. Additionally, coatings like zinc plating or other protective finishes can be applied to enhance the tensioner’s corrosion resistance.
Reducing friction between the tensioner and the belt is essential for minimizing wear and maintaining consistent tension. Materials or coatings with low friction coefficients can help reduce the frictional forces and energy losses associated with the tensioner’s operation. By reducing friction, these materials and coatings contribute to improved efficiency, reduced heat generation, and increased longevity of the tensioner and the entire belt-driven system.
Belt tensioners are exposed to a wide range of operating temperatures, including both high and low extremes. Materials with good temperature stability and resistance to thermal degradation are essential for reliable tensioner performance. Heat-resistant alloys, high-temperature plastics, or thermal barrier coatings may be utilized to ensure that the tensioner maintains its mechanical properties and functionality under elevated temperatures.
Some tensioner materials or coatings are designed to enhance lubrication and reduce friction between moving parts. They may have self-lubricating properties or be compatible with specific lubricants used in the belt-driven system. These materials and coatings help reduce wear, heat generation, and the need for external lubrication, contributing to improved performance and extended longevity of the tensioner.
Belt tensioners can generate noise and vibration during operation, which can affect the comfort and performance of the belt-driven system. Certain materials or coatings can help dampen vibrations and reduce noise levels, improving the overall system’s performance and minimizing potential issues associated with excessive noise or vibrations.
In summary, the choice of belt tensioner materials and coatings is critical for ensuring optimal performance and longevity. Materials with high strength and durability, wear resistance, corrosion resistance, friction reduction, temperature stability, lubrication enhancement, and noise/vibration damping properties contribute to the tensioner’s ability to withstand the operational demands of belt-driven systems. By selecting appropriate materials and coatings, manufacturers can enhance the reliability, durability, and overall efficiency of belt tensioners, leading to extended service life and improved performance of the belt-driven systems they are used in.
Can you explain the principles behind belt tensioner operation and adjustment?
Belt tensioners operate based on a set of principles aimed at maintaining the proper tension in belts. They are designed to apply and control the tension in the belt drive system, ensuring optimal performance and longevity. Here’s a detailed explanation of the principles behind belt tensioner operation and adjustment:
- Tensioning Mechanism:
- Proper Tension Range:
- Belt Deflection:
- Adjustment and Maintenance:
- Monitoring and Inspection:
- Consideration of Environmental Factors:
Belt tensioners typically consist of a mechanical mechanism that applies force to the belt, adjusting its tension. The tensioning mechanism can vary depending on the specific design and application. Common types of tensioners include spring-loaded tensioners, hydraulic tensioners, and automatic tensioners. These mechanisms are designed to exert a specific amount of force on the belt, maintaining the desired tension level.
Each belt has a specific tension range recommended by the manufacturer. This range ensures optimal power transmission, minimal slippage, and reduced wear. Belt tensioners are adjusted to operate within this recommended tension range. It is important to follow the manufacturer’s guidelines or specifications to determine the appropriate tension for a specific belt and application.
During operation, belts experience a certain degree of deflection or sag between the pulleys. Belt tensioners account for this deflection and compensate for it by applying the appropriate tension. The tensioner mechanism is adjusted to ensure that the belt maintains the desired tension even when subjected to deflection. This helps to prevent excessive slack or tightness in the belt, optimizing power transmission and minimizing wear.
Belt tensioners require periodic adjustment and maintenance to ensure optimal performance. The adjustment process involves inspecting the belt tension, evaluating its deflection, and making necessary adjustments to bring it within the recommended tension range. Tensioners may feature adjustment bolts, nuts, or other mechanisms that allow for precise tension adjustments. It is essential to follow the manufacturer’s instructions and use appropriate tools to adjust the tensioner correctly.
Regular monitoring and inspection of belt tensioners are crucial for their effective operation. This involves visually examining the tensioner for signs of wear, damage, or misalignment. It is also important to check the belt tension regularly using appropriate tension measuring tools or techniques. By monitoring the tensioner and the belt’s condition, any issues can be identified and addressed promptly, ensuring optimal tension and preventing potential problems.
Environmental factors such as temperature, humidity, and operating conditions can influence belt tension. Belt tensioners should be adjusted and maintained considering these factors. For example, temperature changes can cause the belt to expand or contract, affecting its tension. Tensioners may incorporate features to compensate for such variations, ensuring consistent tension under different environmental conditions.
In summary, belt tensioner operation and adjustment are based on principles that involve applying the appropriate tension to the belt, accounting for deflection, operating within the recommended tension range, and considering environmental factors. Tensioners are adjusted and maintained to ensure optimal power transmission, minimize wear, and prevent issues such as slippage or excessive tension. Regular monitoring and inspection of tensioners and belts are essential for their reliable operation and longevity.
How do belt tensioners differ from other components in maintaining belt tension?
Belt tensioners play a distinct role in maintaining belt tension compared to other components in belt drive systems. Here’s a detailed explanation of how belt tensioners differ from other components:
1. Tension Adjustment:
Belt tensioners are specifically designed to provide an adjustable means of maintaining the proper tension in the belt. They are equipped with mechanisms such as springs, adjustable arms, or brackets that allow for easy tension adjustment. Other components in belt drive systems, such as pulleys or idlers, do not have this specific functionality and rely on external means, such as manual adjustment or fixed positioning, to maintain tension.
2. Active Tension Control:
Belt tensioners actively control and apply force to the belt to maintain tension. They are designed to compensate for belt elongation, thermal expansion, and other factors that can affect tension over time. By applying the appropriate tension, belt tensioners help to prevent belt slippage and maintain efficient power transmission. In contrast, other components, such as fixed pulleys or idlers, do not actively control tension and rely on the initial tension set during installation.
3. Dynamic Tension Compensation:
Belt tensioners are capable of dynamically adjusting the tension in response to changes in operating conditions. For example, in automotive applications, belt tensioners can compensate for variations in engine speed, temperature fluctuations, and belt wear. They can adapt to these changes and maintain the optimal tension level. Other components, such as fixed pulleys or idlers, do not possess this dynamic tension adjustment capability.
4. Vibration and Noise Damping:
Belt tensioners often incorporate features to dampen vibrations and reduce noise in the belt drive system. They act as shock absorbers, absorbing and dissipating vibrations, which helps to minimize belt flutter and reduce noise levels. Other components, such as fixed pulleys or idlers, do not typically have built-in vibration and noise damping properties.
5. Positioning on Slack Side:
Belt tensioners are typically positioned on the slack side of the belt, between the driving pulley and the driven pulley. This positioning allows them to apply tension to the belt where it is needed most, helping to maintain proper engagement and prevent slippage. In contrast, other components, such as fixed pulleys or idlers, are positioned on the tight side of the belt and primarily serve to guide and support the belt.
6. Component Integration:
Belt tensioners are standalone components that are specifically designed for tensioning belts. They are often integrated into the belt drive system as a separate unit, allowing for easy installation, adjustment, and replacement. Other components, such as pulleys or idlers, serve different functions in the system and may be integrated into other mechanisms or structures.
In summary, belt tensioners differ from other components in belt drive systems in their ability to provide adjustable tension control, dynamic tension compensation, vibration and noise damping capabilities, specific positioning on the slack side of the belt, and as standalone components designed solely for tensioning belts. These features make belt tensioners essential for maintaining optimal tension and ensuring the efficient and reliable operation of belt drive systems.
editor by CX 2024-04-11